ExtrusionPower
CAD · CAE · PDM Software Suite

3D design and simulation for aluminium extrusion dies

ExtrusionPower combines die design, flow/stress simulation, and die data management in one platform. It is an easy-to-use software family that lets you validate a die virtually before the physical trial.

2 min
2D → 3D (EXTRUMAT)
30–40 min
VIRTUAL DIE TRIAL
1
SHARED DATABASE
ExtrusionPower die cross-section render
3D die model — ExtrusionPower
The fastest way in

Try it with your own drawing

Instead of watching a presentation, see your own die. Upload one of your die drawings and in the demo we model it, simulate it and search for it in front of you.

  • 1 Attach your DXF or DWG file to the form
  • 2 We agree a time within one business day
  • 3 You see your own die, live

Your file is used only to prepare the demo and is never shared with third parties. The limit is 20 MB; send several files as a zip.

Send your drawing
Design, Simulation, Data Management diagram
Integrated Software Suite

One database. Design, validation and data management together.

With ExtrusionPower, CAD, CAE and data management are integrated into a single platform. The modular structure brings together every tool a die manufacturer needs under one roof, and every module works off the same shared database.

  • ✓ Automate processes to reduce lead times
  • ✓ Use integrated validation tools throughout the process
  • ✓ Eliminate unnecessary and costly steps
  • ✓ Enter the same data once, from design through simulation to archive
Product Family

The modules that make up the die maker's real workflow

The family has five modules: alongside the three above there is the 3D CAD core ExtrusionPower and the artificial intelligence module PETRA AI. Modules are sold and installed independently of one another.

3D CAD Core

Not a general purpose CAD, a CAD for extrusion dies

Die knowledge in the model, not in one head

The core of ExtrusionPower. Transitions, legs, the welding chamber and leg angles are built as extrusion features rather than drawn as generic solids, so the die set carries the intent of the design and can be simulated before it ever goes near a press.

  • ✓ Transition Wizard: transition lengths generated from the profile geometry instead of being modelled by hand
  • ✓ Die Set Configurator: bolster, backer, bridge and cap assembled to your own shop standards
  • ✓ Pocket and cooling channel wizards: step by step parametric setup
  • ✓ Associative 2D drawings: drawings generated from the 3D die set and updated with it

It runs on Creo Elements/Direct Modeling and works by direct modelling. Solid, bridge, zero bearing and butterfly die types are supported, and DXF, DWG, IGES, STEP, Creo and MI files are imported.

Longitudinal cross section of a bridge die set
What Actually Changes

One platform and one database instead of separate programs and separate files

Separate programs, separate files
Geometry redrawn at every stage
Corrections discovered at the press
Bearings modelled by hand
An archive of folders and one spreadsheet
One platform, one database
A 2D change flows into 3D and into PDM
Corrections made in simulation
Bearings carried over from the drawing
Dies found by geometry, not by file name
Applications

Built around the die maker's daily needs

✓Solid and bridge die design
✓Bridge balancing (ExtrusionFlow)
✓Pocket design wizard
✓Automatic transition-length modeling
✓Cooling channel design
✓Back-taper adjustment
✓Bridge design wizard
✓Automatic 2D drawing from 3D
✓Profile weight optimization
✓Die stress and deformation analysis

ExtrusionPower is built on 20 years of extrusion die engineering experience at Viametrix Software and Engineering.

20+
YEARS OF EXPERIENCE
8+
COUNTRIES IN USE
5
MODULES, ONE PLATFORM
Artificial Intelligence Module

The most expensive die is the one you already own but cannot find

Stop searching, start producing

Upload a DXF, PNG or JPG and find the matching die in your archive in under three seconds, then manage that die's whole life from the same screen. PETRA AI indexes your profile archive as geometry vectors rather than pixels, so rotated and mirrored sections and small dimensional differences still match. Duplicate profiles are flagged before a new die is ordered.

  • ✓ Vector based AI matching: deep learning with FAISS vector encoding, tested on inventories from 2,000 to 80,000 dies and scaling beyond that
  • ✓ Automatic detection: bridge or solid, cavity count, dimensions and weight per metre in kg/m read straight from the geometry
  • ✓ Overlay analysis: superimpose two profiles and get a similarity percentage, the fastest way to decide whether an existing die can be reused
  • ✓ Digital die passport: tonnage, nitriding, revisions, operator logged service history and remaining life on one screen

It runs on web, iOS, Android and desktop, deploys to cloud, hybrid or on premise, and has no limit on users or locations. The interface is available in seven languages and can be trialled for 14 days with no card required.

96.2%
LIVE MATCH ACCURACY
< 3 s
SEARCH ACROSS 100,000+ PROFILES
7
INTERFACE LANGUAGES
1 hour
TYPICAL SETUP TIME
The Suite, Side by Side

Modules are sold and installed independently

Start where it hurts most and add the rest as the workflow matures.

ExtrusionPower · Per design
3D die design with extrusion specific tools

Input: 2D drawings and external CAD. Output: a complete 3D die set and associative 2D drawings.

Extrumat · 20 s – 2 min
Builds the 3D die set automatically from 2D

Input: layered DXF / DWG / MI. Output: a 3–4 part 3D die set.

ExtrusionFlow · ≈ 30–40 min
Flow, thermal and structural simulation

Input: the 3D die set and process parameters. Output: velocity, pressure, temperature, stress, deflection.

ExtrusionManager · Continuous
PDM for models, drawings and die records

Input: design data from ExtrusionPower. Output: revisions, BOM, access control, archive.

PETRA AI · < 3 s search
AI profile recognition and die lifecycle management

Input: DXF, PNG, JPG. Output: matches, similarity percentage, die passport, KPIs.

Where To Start

Common starting points

✓"We still model every die by hand." Start with Extrumat, which is built on ExtrusionPower. It removes the repetitive modelling load first and pays back fastest.
✓"We correct too many dies at the press." Start with Extrumat and ExtrusionFlow. Virtual trials replace physical ones and bring correction costs down.
✓"Nobody can find the old drawings." Start with Extrumat and ExtrusionManager for design data, or with PETRA AI if the problem is finding dies on the shop floor.
✓"We keep remaking dies we already own." Start with PETRA AI. Overlay analysis and duplicate flagging stop a second die being cut for the same profile.
Gallery

Real die models and ExtrusionFlow simulations

FAQ

Questions before you buy

Q01 What exactly does Extrumat automate?+

It reads a clean, layer-based 2D die drawing and generates the 3D model without user intervention: around 20 seconds for a simple solid die, about 2 minutes for a bridge die including transitions.

Q02 Do we still need a physical die trial?+

ExtrusionFlow replaces most of it: flow, pressure, temperature and stress are simulated on the real 3D model, so deformation and weld-line issues surface before any metal is cut.

Q03 How does ExtrusionManager prevent re-modeling?+

Every die exists exactly once in a shared database with revision and status control. Anyone on the team can search it, so "does this profile already exist?" has a single answer.

Validate your die before any metal is cut

Watch the 9 product videos, download the catalogue, or send us your own die drawing for a free demo.